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homebrew_cnc [2016/03/27 18:48] – tromanhomebrew_cnc [2022/05/29 16:01] (current) – external edit 127.0.0.1
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-====== HomeBrew CNC Router ======+====== CNC Router - Homebrew ====== 
 +~~NOTOC~~ 
 +{{ :equipment:CNC_homebrew.jpg?400|}}
  
-{{ ::homebrewcnc.jpg?nolink&200 |}}+===== Make/Model =====
  
-The MKE HomeBrew CNC Router was given a home at The Bodgery in 2015. The Bodgery acquired a TinyG controller board for it, and the HomeBrew CNC was upgraded to use this USB based controller. It has taken a team of MadCityMakers to get it operational, and we are still working on ironing out all of the wrinkles as of late March 2016.+Original machine was custom built by Ron Bean and Tom Gondek at Milwaukee Makerspace. Since it has arrived at The Bodgery it has been rebuilt and modified primarily by Alex Kovell, Tony Roman, and Chris Kaufmann.
  
 +===== Training Required =====
 +This is a red tag tool. You MUST BE TRAINED before using it.
  
-===== Trainers =====+Contact Alex Kovell or Tony Roman to set up an appointment for your training.
  
-  * Chris Kaufmann +===== Cost To Use ===== 
-  * Alex Kovell +  * $5/hr runtime 
-  * Tony Roman+===== Specs =====
  
-==== Trained ====+==== Software ==== 
 +  * G-code is sent to the board via browser based [[http://chilipeppr.com/tinyg|Chilipeppr]]. 
 +  * [[https://github.com/chilipeppr/serial-port-json-server|Serial Port JSON Server]] is required to send the G-code.
  
 +==== Work Area ====
 +  * 24" x 32.5"
  
-=== Make/Model ===+==== Cutting Tool ==== 
 +  * [[http://www.dewalt.com/tools/woodworking-routers-dwp611.aspx|Dewalt DWP611 Compact Router]] 
 +    * Amps         7.0Amps 
 +    * Horsepower 1-1/4HP 
 +    * No Load Speed 16,000-27,000rpm 
 +    * Collet Diameter 1/4" 
 +    * Spindle Lock 12 position
  
-Custom built by Ron Bean and Tom Gondek at Milwaukee Makerspace 
-Brought back to life by a team of MadCityMakers including Chris Kaufmann, Alex Kovell and Tony Roman. 
  
 +==== Stepper Motors ====
 +  * <del>Oriental Motor Co. VEXTA C6244-9212K stepper motors (X,Y axes)</del>
 +    * <del>5.7V, 1.6A, 1.8 degrees/step, current limited - running 24v</del>
 +    * One of original X,Y motors burned out, they have been replaced with:
 +  * X,Y-axis [[http://www.automationtechnologiesinc.com/products-page/stepper-motors/kl23h286-20-8b|NEMA23 425oz/in 2.8A Stepper Motor ¼” Dual shaft (KL23H286-20-8B)]] wired in series
 +    * {{:equipment:wiringDiagram_KL23H286-20-8B.pdf|NEMA23 Wiring diagram}}
 +  * Z-axis ALM 90130-25-SPA stepper motor
 +    * 5.7V, 1.6A, 1.8 degrees/step, current limited - running 24v
  
-== Specs ==+==== Power Supplies ==== 
 +  * Microtel SP-150-24IER power supplies 
 +    * 150 watt, 115vAC/1ph/60Hz 2.5 amp input, 24VDC 6.3 amp output. 
 +==== Controller Board ==== 
 +  * [[https://github.com/synthetos/TinyG/wiki|TinyG v8]] 
 +    * {{https://camo.githubusercontent.com/f82917a94b87bc98750b96f4303d0018a6ece26b/687474703a2f2f6661726d332e737461746963666c69636b722e636f6d2f323837332f31303836333833303138335f353739393939613330635f6f2e706e67|TinyG board diagram}} 
 +==== Bits ==== 
 +  * 1/4 to 1/8 step down collet. 
 +  * We have a few 1/8" cutting head, 1/8" shank, chipbreaker bits. 
 +  * Please provide your own bits if you wish to do anything precise.
  
 +==== Helpful Documents ====
 +  * {{:equipment:cnc_operatinginstructions.doc|Homebrew CNC Operating Instructions}}
 +  * {{:equipment:cnc_easel_gcodegeneration.doc|Gcode generation from Easel}}
  
-== Software == +===== History =====
- +
- +
-[[http://chilipeppr.com|Chilipeppr]] software requires program in G-Code format, though direct import of SVG files is currently (March 2016) in testing. +
- +
-Use [[http://easel.inventables.com/|Easel from Inventables]] for simple 2D and 2.5D milling. Tutorial to be added here. +
- +
-For full 3D profile milling, [[https://knowledge.autodesk.com/support/fusion-360/troubleshooting/caas/sfdcarticles/sfdcarticles/How-to-activate-start-up-or-educational-licensing-for-Fusion-360.html|Autodesk FUSION 360]] is suggested, as it is a CAD and CAM software package which is available to makers on an annual basis free of charge. +
- +
-The size of work area is: 24" x 32.5" +
- +
-(1) DEWALT DWP611 1.25 HP Max Torque Variable Speed Compact Router with LED +
-1/4" Collet, 1/8" adapter available +
- +
-(2) Oriental Motor Co. VEXTA C6244-9212K stepper motors (X,Y axes) +
- +
-5.7V, 1.6A, 1.8 degrees/step, current limited - running 24v +
- +
-(1) ALM 90130-25-SPA stepper motor (Z-axis) +
- +
-5.7V, 1.6A, 1.8 degrees/step, current limited - running 24v +
- +
-(2) Microtel SP-150-24IER power supplies +
- +
-150 watt, 115vAC/1ph/60Hz 2.5 amp input, 24VDC 6.3 amp output +
- +
-(1) [[https://synthetos.myshopify.com/collections/assembled-electronics/products/tinyg|TinyG Controller Board]] +
- +
-== Bits == +
- +
-1/8" Shaft +
-[[http://drillbitsunlimited.com/Router-and-End-MiLL-Bits-C287415.aspx|Drillbits Unlimited]] has a number of affordable 1/8" shaft size endmills. These are perfect for simple 2D cutting jobs. For general purpose use, the [[http://drillbitsunlimited.com/Chip-Breaker-Router-Bits-You-Choose-Size-and-Qty-P3248899.aspx:Chip Breaker Router Bits]] work well. +
- +
-1/4" Shaft +
-[[http://smile.amazon.com/s/ref=nb_sb_noss_2?url=search-alias%3Daps&field-keywords=kodiak+endmill|Kodiak]] endmills are available on Amazon at a reasonable price, and have been tested and work well on the machine.  +
- +
- +
- +
- +
-== Current Status == +
-Marginally functional. Overheating issue with X-Axis stepper motor. +
- +
-Location +
- +
-Current: The Bodgery, Madison, WI +
-Previous: MKE Makerspace +
- +
-== On lend from == +
- +
-Ron Bean, Tom Gondek - MKE MakerSpace +
- +
- +
- +
-== History == +
- +
-? 2015 - Arrived at The Bodgery +
-October 2015 - Setup work begun +
-March 2016 - X-Axis failure +
- +
-=== Notes === +
- +
-Machine has promise, but will require some additional upgrades before it is ready for full use and training as of 3/25/2016 +
  
 +day/month/year\\
 +17/04/2016 Started a timeline\\
 +2015       Acquired Homebrew CNC from Milwaukee Makerspace\\
 +2015       Purchased TinyG v8 controller board\\
 +20/02/2016 CNC router operational. \\
 +25/03/2016 X axis stepper motor overheating.\\
 +17/04/2016 Purchased 3 NEMA23 425oz/in 2.8A Stepper Motor ¼” Dual shaft (KL23H286-20-8B) TY James Pittman!\\
 +17/04/2016 Replaced X,Y steppers with NEMA23 425oz/in 2.8A Stepper Motor ¼” Dual shaft (KL23H286-20-8B)\\
 +23/04/2016 Switched X,Y steppers from parallel to series. Power draw was too high in parallel.\\
homebrew_cnc.1459104526.txt.gz · Last modified: 2022/05/29 16:01 (external edit)